Industrial Floors and Surfaces

Resin Industrial and Parking Floors

Perfect for use in industrial facilities such as production halls, warehouses, or chemical plants.

Resin industrial floors are a specialized solution that is characterized by exceptional resistance to extreme conditions.

 

Such floors are ideal for use in industrial facilities such as production halls, warehouses, or chemical plants, where high resistance to abrasion, impacts, chemicals, fats, acids, and many others is required.

 

Resin industrial floors are easy to clean and aesthetically pleasing. They are available in many different color variants, which allows them to be tailored to the individual needs and requirements of the investor.

 

The most commonly used resins in the production of industrial floors are epoxy, polyurethane, and vinyl ester resins. Their surface can be finished smoothly to facilitate easy cleaning or with the use of fire-dried quartz aggregate to achieve the desired anti-slip properties.

 

For parking surfaces, epoxy and polyurethane resins are usually used. An additional advantage of polyurethane resins is their resistance to weather conditions and UV radiation, which allows them to be used outdoors as well.

 

Examples of repair technologies for resin industrial floors:

 

  • Surface repair by applying an additional layer of resin - this method allows for regeneration of the damaged floor surface, thereby increasing its durability and strength.
  • Filling of gaps - allows for the filling of gaps in the floor and smoothing of its surface, which increases its aesthetics and durability.
  • Milling - involves removing the damaged resin layer and applying a new one. This is an effective method of repairing serious floor damage.
  • Stitching of cracks in concrete floors - involves joining the crack with special connectors or steel rods.
  • Repair of damaged joints - involves removing the damaged concrete around the joint, followed by filling with resin mortar, re-cutting, and filling the joint with a permanently elastic material.

Resin industrial floors are an excellent solution for use in places with high mechanical and chemical loads.

 

We use the following solutions:

 

  • MapeCoat I 24
  • SikaFloor 264
  • StoPox BB OS
  • Flowcrete Deckshield ID
  • StoPur IB 500

Antibacterial Resin-Cementitious Floors

Ideal for use in the food and heavy industries.

Antibacterial resin-cementitious floors are specialized solutions used in food and heavy industries that provide not only durability and resilience but also protection against the growth of bacteria and other microorganisms.

 

These types of floors are designed to meet strict sanitary and hygienic requirements, as well as food safety standards. This significantly improves hygiene and minimizes the risk of food contamination.

 

Resin-cementitious floors are characterized by high resistance to abrasion, impacts, chemicals, and high temperatures of up to 120°C. Additionally, these floors are easy to clean, allowing for the effective removal of contaminants and bacteria. An additional advantage is their ability to be applied on damp substrates. 

 

These floors are available in various color options and finishes, allowing them to be tailored to the individual needs and requirements of the investor. In the case of the food industry, where high hygiene is required, these floors should meet the appropriate requirements of norms and standards such as HACCP.

 

In summary, antibacterial resin-cementitious floors are an ideal solution for the food industry (including wet and dry food products, freezers, and refrigeration facilities) and heavy industry. They provide durability, resilience, and protection against the growth of bacteria and other microorganisms, minimizing the risk of food contamination and improving hygiene in the workplace.

 

We use the following solutions: 

 

  • Flowfresh
  • StoFloor Food
  • SikaFloor 21 PurCem

ESD Anti-Static Floors

Ideal for use in industries that require safety of electronic equipment and workers.

ESD (Electrostatic Discharge) anti-static floors are innovative solutions that protect sensitive electronic devices from electrostatic discharges and ensure the safety of workers. Depending on the requirements, they are available in various types, such as epoxy, resin, and polyurethane floors.

 

Dispersive and conductive floors have low electrical resistance, allowing electrostatic charges to be dissipated to the ground. As a result, electronic devices are protected from damage, and workers are safe from potential electric shocks.

 

Examples of technologies used in the production of anti-static floors include: 

 

  • Epoxy and polyurethane floors with different mechanical properties.
  • Ability to create smooth or anti-slip surfaces.
  • Surface-hardened industrial floors (DST).

Anti-static floors are used in many industries, such as the electronics industry, aviation, pharmaceuticals, and chemicals. 

 

In summary, anti-static floors are innovative and essential solutions in fields where the safety of electronic devices and workers is required. Thanks to special production technologies, anti-static floors have low electrical resistance, ensuring the effective dissipation of electrostatic charges.

Thin-layer PCC Floors and Self-leveling Screeds

Fast and easy finishing or renovation of concrete surfaces.

Thin-layer PCC floors are a solution that allows for the renovation of damaged concrete surfaces and their use in finishing various types of concrete surfaces, such as terraces, driveways, parking lots, garages, and production halls. These floors are composed of high-performance polymers-modified cement, hard aggregates, and pigments, which combined create a floor that combines the properties of cementitious and resinous surfaces. 

 

Thanks to the use of polymer additives, thin-layer PCC floors are more resistant to impacts and mechanical damage. They are also resistant to deformations from prolonged loads due to the use of fast-setting cement.

 

Some PCC materials are produced in the form of self-leveling screeds, which allows for leveling significant irregularities on concrete floors. 

 

In contrast to resin systems, thin-layer PCC floors are characterized by high vapor permeability, which allows them to be used on concrete with damaged moisture insulation. Pressbeton technology can also be applied. These floors can be finished in many ways, depending on the user's preferences.

 

The main advantages of thin-layer PCC floors are: 

 

  • A thin layer with a thickness ranging from 4 mm to even several tens of millimeters,
  • High mechanical strength,
  • High resistance to abrasion, impacts, and wheel transport loads,
  • Increased resistance to dirt compared to traditional concrete surfaces,
  • Possibility of use in combination with underfloor heating,
  • Possibility of creating new decorative surfaces,
  • Renovation of damaged concrete surfaces,
  • Possibility of leveling significant irregularities on concrete floors.  

 

Surfaces can be finished in an anti-slip manner, by brushing, and sharp troweling, as well as in a smooth manner. They can be colored with pigments and polished to achieve a glossy effect with additional color accents.

 

Thin-layer PCC floors are a solution that allows for easy and fast finishing and renovation of concrete surfaces while ensuring their high durability and resistance to mechanical and chemical damage.

 

We use the following solutions: 

 

  • Mapei Ultratop
  • Weber Floor

Concrete Road Surfaces

Ideal for use in areas exposed to heavy loads, such as industrial plants, parking lots, or public squares.

Concrete road surfaces are an ideal solution where high resistance to heavy loads is required, such as storage yards, maneuvering areas, container terminals, industrial plants, and parking lots. Compared to asphalt surfaces, the rigid structure of concrete road surfaces eliminates deformation over time and is characterized by an extended service life. Properly designed concrete roads exhibit high frost resistance and abrasion resistance..

 

Achieving these properties involves the use of appropriate cement, crushed aggregate, reinforcement in the form of polypropylene and polymer fibers, and air-entraining admixtures. Polypropylene fibers prevent surface cracks by limiting the shrinkage of concrete, while polymer fibers facilitate the alignment of the surface with the surroundings, replacing traditional steel mesh reinforcement.

 

Concrete road surfaces can be executed in classic, smooth, or anti-skid finishes. Additionally, dry shake toppings (DST) can be applied to enhance the strength and impermeability of the top layer of concrete. Colored DST and Pressbeton technologies allow for the creation of interesting, functional, and durable surfaces.

 

Concrete road surfaces are characterized by high durability, absence of rutting, increased safety, low operating costs, and low construction costs compared to asphalt surfaces. Additionally, their recyclability makes them an environmentally friendly solution. However, it is important to note that concrete roads and surfaces are non-removable, which may hinder access to underlying installations in case of emergencies.

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